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| METHOD STATEMENT FOR STRUCTURAL STEEL FABRICATION WORKS |
TABLE OF CONTENT
1.0. SCOPE OF WORK
2.0. ACCESS / EGRESS
3.0. TECHNICAL REFERENCES
4.0. RESPONSIBILITIES
5.0. EMERGENCY PREPAREDNESS
6.0. STORAGE & STACKING OF MATERIAL
7.0. SAFETY MEASURES AND PRECAUTIONS
8.0. PLANT & EQUIPMENT
9.0. TRAINING
10.0. SITE AND WORKING AREA CONDITION
11.0. MATERIALS
12.0. INTERDEPARTMENTAL COORDINATION
13.0. SEQUENCE/METHOD OF WORK
14.0. TOLERANCES
15.0. INSPECTION CERTIFICATE
16.0. QUALITY ASSURANCE & CONTROL
17.0. DISPATCH
The Scope and Propose
The Scope and purpose of this technical Methodology document is to narrate the sequence of various activities such as:
1. To execute the Steel Structure fabrication works,
2. Testing, including unloading of the raw materials
Loading of fabricated materials to dispatch at [Project Name].
Following are some key points for the Steel Structure fabrication works uploaded by QHSE Documents.
Material Selection:
Structural steel, typically mild steel, is commonly used for its strength and durability.
Other alloys may be chosen based on specific project requirements.
Design and Engineering:
Detailed engineering drawings are essential for precise fabrication.
Computer-aided design (CAD) is often employed to create accurate models.
Cutting:
Steel plates and sections are cut to specified dimensions using methods like flame cutting, plasma cutting, or laser cutting.
Bending:
Hydraulic presses or specialized machines shape Steel components to the required angles.
Welding:
Welding is a crucial process to join steel components securely.
Various welding techniques, such as arc welding or MIG welding, may be employed.
Assembly
Individual components are assembled based on the engineering drawings.
Accuracy and precision are crucial to ensure proper fit during construction.
Quality Control:
Rigorous quality checks are conducted at different stages of fabrication.
Weld inspections, dimensional checks, and material testing ensure compliance with standards.
Surface Treatment:
Protective coatings, such as primers and paints, are applied to prevent corrosion and enhance durability.
Transportation and Handling:
Finished components are transported to the construction site using specialized vehicles.
Proper handling techniques are essential to prevent damage during transportation.
Installation:
Steel components are erected on-site following the assembly drawings.
Precision is crucial to ensure proper alignment and structural integrity.
Safety Measures:
Adherence to safety protocols is paramount to protect workers during fabrication and installation.
PPE and safety training are essential.
Project Management:
Efficient project management is crucial to meet timelines and budget constraints.
Coordination with other construction activities is essential for seamless integration.
Documentation:
Thorough documentation, including fabrication records and inspection reports, is maintained for quality assurance and future reference.
Compliance with Standards:
Adherence to industry standards and codes, such as those provided by the American Institute of Steel Construction (AISC) or the International Organization for Standardization (ISO), is essential.
Cost Considerations:
Efficient fabrication methods and material utilization help manage costs effectively.
Environmental Considerations:
Sustainable practices and environmentally friendly coatings may be considered to minimize the environmental impact.
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